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02 · TRACK-PROVEN

Motorsport.

Suspension kinematics, chassis, setup.

Overview
Suspension kinematics, chassis stiffness, setup sensitivity. Concept through track validation.

Fifty-four components, one geometry, zero hand-waves. Our kinematic rewrites ship with full GD&T, FEA, and a setup sheet the race engineer signs off on. We work across formula categories, prototypes, sportscars, and one-make series. wherever the question is “how do we find the next half-second without breaking the budget.”

Kinematics, chassis stiffness, setup sensitivity. Concept through track validation. We bring the rig model, the correlation data, and the discipline of writing down every assumption.

Process

How we'll run the programme.

01
Targets & Data
Start from lap-time delta or tyre-load targets. Pull prior telemetry, rig data, and competition benchmarks into a single decision ledger.
02
Kinematic Design
K&C studies, roll-centre migration, bump-steer budget, motion-ratio sweep. Every change traced to a target.
03
Hardware & Setup
Full hardpoint release, push/pull-rod geometry, damper and spring rates, anti-roll bar sizing. Validated on a virtual rig before any metal cuts.
04
Track Support
Setup sheets that the race engineer signs. On-call through qualifying and race. Rig re-calibration after field changes.

Tools we use

The toolchain behind the lap time.

  • Adams / MATLAB

    MSC Adams for full-vehicle K&C and dynamics simulation. MATLAB + Simulink for setup sensitivity sweeps and driver-in-loop correlation.

  • CATIA V5 / NX

    Primary CAD environments for hardpoint definition, geometry releases, and assembly validation. Full GD&T drawings included.

  • Ansys / Abaqus

    Structural and fatigue FEA for chassis components. Mesh convergence documented; boundary conditions justified from load cases, not defaults.

  • Virtual Rig

    Seven-post rig correlation model that validates spring, damper, and ARB rates before hardware is committed.

  • Pi Toolbox / MoTeC

    Telemetry analysis for track correlation. Lap-by-lap parameter sweeps mapped against chassis model predictions.

  • Custom Python Pipelines

    Automated post-processing of K&C sweeps, roll-centre migration plots, and bump-steer curves. Results in the engineer's hands in minutes, not days.

They rewrote the front suspension kinematics in six weeks. The car was three-tenths faster by round three.

[Placeholder, Client name, Programme]

Race Engineer, Single-Seater Programme

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